The project

The design was particularly challenging due to the considerable hydraulic loads generated by the 200 years hydrological event(water level at 7m above plant roof) in combination with an unbalanced soil lateral soil pressure. In addition, the main structure, 13 m embedded into the ground, is crossing three terrain layers very different from a geotechnical point of view.

Concrete structures for hydro power plant
Run-of-river hydro power plant
Geotechnical assessment of structures
Power plant geotechnical section

Solution

The entire structure was modeled with a thick shell F.E. model. Three main bodies were identified: inlet structure, main central structure and outlet structure. Due to the very different geological unit crossed, recourse to piles has been necessary for the inlet structure, which was resting on the softer layer. The three bodies were separated by special sealed joints, allowing for a certain degree of relative movement.

The soil structure interaction was taken into account under the whole extent of the numerical model. In particular, for the central body and for the outlet structure a nonlinear spring bed was used to include the soil stiffness. In the case of the inlet structure, a mixed solution with a foundation pile under each single column supporting the roofing slab was adopted. This enabled the load transfer from the column directly to the lower stiff layer (gravels). The slab between the piles was modeled on a spring bed, leading thus to a mixed type system.

Numerical model of hydro power plant structure
Hydro power plant F.E. model
Finite element shell model hydro power plant concrete structures
Cross section F.E. model
finite element analysis of soil structure interaction for hydro power plant concrete structures
Soil pressure contour
analysis and design of concrete foundation structures for hydro power plants
Foundation slab bending moment

Design

The numerical method has been used to analyze the internal forces in the concrete structures and for the calculation of the reinforcement content. In this case an ad-hoc algorithm has been created to check the concrete cross sections according to the Italian regulation NTC 2008 and for its optimization. The model was therefore ran several times in an iterative process aimed to reduce the material content while maintaining the necessary structural safety level.

Extreme event

Recently an extreme hydrological event occurred in the basin of the Arno river, which lead to very high water levels in the channel. The structures of the power plant experienced a large hydraulic load after being submerged for several hours, showing excellent capacity.

design of concrete structures for hydro power plants
Submerged hydro power plant
design of concrete structures for hydro power plants
Emerging hydro power plant